CHUO SEISAKUSHO, LTD.
 



Thickness Tester



Stand for Tester


THICKNESS TESTER
for

ELECTROLYTIC METALLIC COATING

Thickness Tester, TH-11 (Main Unit)
Stand: THS-11
Printer: THP-11 (Option)

Features:

  • Applicable to the thickness of allmost alloy metallic coating: copper, nickel, chrome, zinc, tin, silver, gold, copper-zinc alloy and tine-lead alloy, further, cadmium, e;ectrp;ess mocle; (Ni-P), tin-zinc alloy, lead and iron using an optional suitable electrolyte.
  • Readily measurement with displayed messages
  • Any error quickly displayed as a message
  • Messages available in either English or Japanes. Please request at your order.
  • Connectable to the personal computer to store, search, print, edit measured data and creat any report in real time.
  • Automatically setting the gasket calibration data, calculalting alloy change conversion and de-electolytic operation
  • This tester measurement conformed to JIS H8501 and ISO 2177

Specification:

1) Thickness Tester Model TH-11

Testing System

Limited area coulometric testing mothod

Measurement Area

Gasket-L: 10mm2

Gasket-S: 5mm2

Thickness Range

2.0-400.0 m divided by 0.1 unit

0.05-4.00 m divided by 0.01 unit

Guarantee Range

4.0-30.0 m divided by 0.1 unit

0.40-2.00 m divided by 0.01 unit

Measurement Accuracy

5%

Electronic Measurement Accuracy

0.5%

Measurement Rating

0.2 m/sec. at 0.1 unit . . . for Cu, Ni, Zn, Sn, Cu-Zn, Sn-Pb, Sn-Zn

0.1 m/sec. at 0.1 unit . . . for Cr, Cu/Zn, Ag, Au, Pb, Fe, Cd, Ni-P

0.02 m/sec. at 0.01 unit . . . for all the above material

Interface

Centronics for the printer, RS232C for the personal computer.

Power Supply

Single-phase, AC90-260V, 50/60Hz, 35VA or less.

Ambient Temperature

10-40oC

Weight

2.3 Kg.

Dimension

250(W) x 215(D) x 110(H) mm

2) Printer Model THP-11 (Option)

System

Thermal serial dot.

Printing Items

Measurement date, plating type, substrate, configulation, coating thickness and measurement condition.

Recording sheet

BS-80-15 80(W) x 15,000(L) mm

Interface

Centronics

Power Supply

4 x LR-6 Alkari battery, AC adapter (Option)

Weight

550g.

Dimension

135(W) x 180 (D) x 60(H) mm

Printer Cable

1.8m

3) Data Management Software: Densho DORI TH (Option)

Software Task

Data collecting, displaying, researching, printing and managing the customer work list.

Signal Input/Output

RS232C

Components

CD-ROM, 1 x 1.8m interface cable

Applicable Personal Computer

PC/AT compatible (DOS/V machine)

Appllicable O/S

Micosoft Windows 95/98 (including second edition) and Millennium Edition



Example of
Printed Report
Stand: THS-11
Accessories: THA-11
195 x 245 x 340mm(WxDxH)
400 x 280 x 145 mm(WxDxH)
Thickness Measurement Result
Date: 01.05.09 16:26
Caoting: Ni
Substrate: Fe
Form: Plate
Thickness: 10.1 m
Conditions  
1. Gasket: L 2. Unit: 0.1
3. Sens: AUTO 4. Ratio:
5. Auto-reverse:--- 6. Passivity: ON
   
Standard Kit: Contents: Accessories (THA-11)
Main Unit (TH) -1-
Stand (THS-11) -1-
Accessories (THA-11) -1-
Power Cord -1-
Manual -1-

Chemicals case:

-1-

Electrolyte:

each -1-

S-101 (for Cu, Ag, Cu-Zn, Sb-Pb), S-103 (for Zn), S-104
(for Cr, Sn), S-105 (for Ag), S-106 (for Cr), S-107(for Ni), S-108 (for Cu/Zn), S-110 (for Sn), S-111 (for Au)

Peeling Agent:

N-10 250ml: 1

Service Bottle:

10, Cell-L: 1, Cell-S: 1,
Gasket-L: 5, Gasket-S: 5

Stirring piece:

2, Standard thickness plate: 2

Optional Electrolyte:

S-102 (for Cd), S-204 (for Ni-P),
S-205 (for Sn-Zn), S-206 (for Pb), S-207 (for Fe)


Measurement:
  Apply the gasket attached to the cell to the coated surface to limit the coulometric area and jinject an electrolyte suitable to the coat and substrate into the cell. Set the objective substrate in the anode and cell in the cathode. Then, apply an accuracy adjusted current to the caot to melt it. The voltage across the anode and cathode called as "coulometric voltage" is rapidly changed under such situation that the coat metal is being fully melted, results in an exposure of the substrate. The thickness of the caot is calculated for this change in the coulometric voltage and period of time form the start of the current to the end of the above voltage change measurement.
   
Maintenance:
 
  • In order to maintain accurate measurement for long time, a yearly periodical maintenance including clibration should be recommended.

  • Deterioration of the backup battery leads the cease of the clock funtion even if the measurement circuit operation is normal. The battery should be replaced every five years at the maintenance.

  • Supplement Parts: Electrolyte- 500ml/bottle, Recording sheet (BS-80-15)-10 rolls/set.
Options: The following optional untis will contribute to your measurement:
Gasket-SS Fixation unit Wire auxiliary device
     

Measurement accuracy:10% Measurement area: 2mm2
Diameter: 1.6mm
For 2mm wide object

For readily fixing round bars or bolts

For 0.2 to 13mm dia. wires or round bars

     
Due to ongoing improvements, specifications may be changed without notice.

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